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Manufacturing Technology of Double Tube Sheet Heat Exchanger

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Butadiene Production Technology (RHBD)

Ruihua's technology for butadiene production by oxygen-enriched dehydrogenation of butenes uses different feeding methods and different feed compositions to solve the blockage of the second-stage reactor of the traditional oxidative dehydrogenation process and extend the catalyst operation cycle. Due to the change of the feed composition, the energy consumption of the entire device is greatly reduced.

Number of views:

1000

Keywords:

Ethylbenzene/styrene production technology

Changzhou Ruihua Chemical has accumulated more than ten years of experience in ethylbenzene/styrene industrial engineering design, and successfully developed a complete set of ethylbenzene/styrene process technology at the beginning of the company's establishment. After nearly 10 years of technological improvement, the technology package has reached the leading level in all evaluation indicators in the latest equipment currently in operation.

Number of views:

1000

Keywords:

Propylene oxide/styrene co-production technology (RHPOSM)

Propylene oxide is the third largest propylene derivative after polypropylene and acrylonitrile. It is mainly used in the production of polyether and propylene glycol. Its derivatives are widely used in industries such as automobiles, construction, food, tobacco, medicine and cosmetics. . Nearly 100 kinds of downstream products have been produced, which are important raw materials for fine chemical products.

Number of views:

1000

Keywords:

Expansion Technology for Dry Gas Production of Ethylbenzene

Up to now, some domestic devices in China have applied the technology of producing ethylbenzene/styrene from dry gas, mainly those with an annual output of 60,000 to 80,000 tons of styrene, which are distributed in PetroChina, Sinopec, ChemChina and various private enterprises. The dry gas method was used as a raw material to produce ethylbenzene, which solved the problem of dry gas resource utilization at that time. However, in the actual production for many years, the load of most of the dry gas to ethylbenzene/styrene equipment cannot reach the design value, let alone increase the production capacity to increase the efficiency when the price of styrene rises.

Number of views:

1000

Keywords:

Aromatics Production Technology (RHAROM)

Ruihua aromatics production technology can be used to produce benzene, toluene and xylene products. This technology is highly adaptable to the market, and the product scheme can be adjusted according to demand, and it is very competitive in small and medium-sized industrial applications.

Number of views:

1000

Keywords:

Para-xylene crystallization technology

The process of separating p-xylene by crystallization is an older process still in use. Before the emergence of adsorption separation technology, the separation of p-xylene by crystallization was the only technology for refining p-xylene. Due to the development of adsorption technology, the existing crystallization technology for the separation of mixed xylenes for equilibrium components no longer has advantages, but the separation of mixed xylenes for high-concentration p-xylene is still attractive.

Number of views:

1000

Keywords:

Maleic Anhydride Production Technology (RHMA)

Maleic anhydride is one of the three major acid anhydride raw materials in the world (acetic anhydride, maleic anhydride, phthalic anhydride), and its downstream products have a wide range of development and application prospects, which can be used in synthetic resins, coatings, pesticides, lubricant additives, medicine, and paper Treatment agents, food additives, stabilizers, etc.

Number of views:

1000

Keywords:

Low-carbon olefin production technology (RHMTP)

Ruihua C4 cracking unit is transformed into methanol to propylene production technology, which can be used to produce propylene, ethylene, liquefied petroleum gas and aromatic gasoline. This technology is highly adaptable to the market, and the product scheme can be adjusted according to demand, and it is very competitive in small and medium-sized industrial applications.

Number of views:

1000

Keywords:

Succinic anhydride production technology

Succinic anhydride is a widely used organic chemical raw material. It can be used to produce vitamins, antibiotics; plant growth inhibitors, chemical intermediates and additives. It can also produce cross-linking agents, light stabilizers, and ultraviolet absorbers for polymer compounds; prepare alkyd resins, anthraquinone dyes, reinforcing fibers, and so on.

Number of views:

1000

Keywords:

Energy-saving butadiene production technology

Butadiene ranks second only to ethylene and propylene in petrochemical olefin raw materials. Butadiene is the main raw material for the production of synthetic rubber (styrene butadiene rubber, butadiene rubber, nitrile rubber, and neoprene). With the development of styrene plastics, copolymerization of styrene and butadiene is used to produce various resins with a wide range of uses (such as ABS resin, SBS resin, BS resin, MBS resin), making butadiene increasingly important in resin production status. In addition, butadiene is still used to produce 1,4-butanediol (engineering plastics), dinitrile (nylon 66 monomer), sulfolane, tetrahydrofuran, etc., so it is also an important basic chemical raw material.

Number of views:

1000

Keywords:

Core equipment

Ethylbenzene/styrene key equipment manufacturing

Number of views:

1000

Keywords:

Manufacturing of key equipment for aromatics production technology

Number of views:

1000

Keywords:

Manufacturing of key equipment for maleic anhydride production technology

Number of views:

1000

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Manufacturing of key equipment for propylene oxide/styrene co-production technology

Number of views:

1000

Keywords:

Design and development of SMPO wastewater three-effect evaporator

The wastewater produced in the SMPO production process is extremely difficult to treat due to its high temperature, high alkalinity, and high chemical oxygen consumption characteristics, which makes it difficult for the bacteria to survive biochemical treatment.

Number of views:

1000

Keywords:

Manufacturing Technology of Double Tube Sheet Heat Exchanger

Double tube plate is a relatively common structure in heat exchangers in recent years. In order to avoid mixing of the two media in the tube side and the shell side to cause the material to be scrapped or cause a major accident, the double tube plate structure is generally adopted. During the hydraulic test of the equipment, the inner tube sheet leaked, which was difficult to rework, which would cause the equipment to be reworked. Therefore, the difficulty in manufacturing the heat exchanger with this structure was mainly the expansion of the inner tube sheet. If there is no experience in expansion of the same material and specification, expansion simulation test should be done to determine the expansion parameters.

Number of views:

1000

Keywords:

Key equipment for p-xylene crystallization process

Number of views:

1000

Keywords:

Multiple device internals

Since its establishment 7 years ago, our company has provided various types of chemical equipment with multi-patented internals and pipeline mixers, nozzles, distributors, mixers, etc. to ensure the mixing effect of reactant streams and ensure the reaction effect. The company’s research and design in this area has significant advantages. The company has completed the research and design of coal gasifier nozzles, and the research and design of FCC heavy oil catalytic cracking nozzles. The successful research and trial production of these core equipment will bring the company to super Billion in sales. People in the industry are welcome to follow the process requirements, and we will customize them according to the requirements. We will provide a series of services from design to manufacturing, inspection, installation, etc., to relieve users from worries.

Number of views:

1000

Keywords:

Catalyst

Hβ molecular sieve protective catalyst

As a kind of solid acid catalyst with three-dimensional twelve-element ring channel structure, Hβ molecular sieve has good acidity and thermal stability, and is widely used in alkylation reaction. In addition, the catalyst can effectively remove the basic nitrogen in the raw material.

Number of views:

1000

Keywords:

Ethanol dehydration/tert-butanol dehydration catalyst

Changzhou Ruihua’s dehydration catalyst (RAO) has the characteristics of high specific surface area, surface acidity, high catalytic selectivity, excellent thermal stability, high mechanical strength, and good particle size, and can be used as a general dehydration catalyst.

Number of views:

1000

Keywords:

Acetophenone/Dimethyl Adipate Hydrogenation Catalyst

Changzhou Ruihua's hydrogenation catalyst (KAH) has the characteristics of high conversion rate, good selectivity, high mechanical strength, and long life. It can be used as a general hydrogenation catalyst.

Number of views:

1000

Keywords:

Number of views:

1000

Manufacturing Technology of Double Tube Sheet Heat Exchanger

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Overview

Controlling the processing of the tube sheet during the equipment manufacturing process must meet the accuracy requirements of the tube holes, especially the inner tube sheet tube holes and expansion grooves. At the same time, focus on details such as heat exchange tube polishing and tube bundle assembly sequence. Ruikai Chemical has strictly implemented the above requirements during the manufacturing process of the double tube plate heat exchanger, and has completed the design of the 1.0 MPa, 2.0 MPa, 3.0 MPa, 4.0 MPa, and 5.0 MPa double tube plate heat exchanger samples in the test site. And the manufacturing test, the material is S31603, S30408 two kinds of materials, the heat exchange tube specification is φ25*2,,50*3, so that the equipment production can be completed smoothly and meet the needs of customers.

Key equipment

The key equipment of the process is shown in the figure, and the details are shown in the table below:

Application examples

The concentricity and verticality of the inner and outer tube sheet tube holes and expansion grooves are the key points in the manufacture of the double tube sheet heat exchanger, and the strength expansion of the inner tube sheet is the difficulty in the manufacture of the double tube sheet heat exchanger. The manufacturing process must be strictly controlled. Through the efforts and exploration of process technicians and workshop workers and operators, we have accumulated experience in the manufacture of double tube sheet heat exchangers. One of the equipment has passed the test verification of process samples, and the maximum pressure of the shell side can reach nearly 10 MPa, which is much higher than the drawing. The required 5.1MP, the batch of equipment has been successfully manufactured at one time and has been operating normally.

Major customers in recent years: